HD500 Double Exchange Worktable Horizontal Machining Center
Horizontal Machining Center Feature:
- High-Performance Built-in Spindle (Electric Spindle);
- Optional Spindle Center Water Outlet;
- Spindle Water Cooling Function;
- Hollow Cooling of X, Y, Z Axes Ball Screws and Motor Base Cooling;
- X, Y, Z Axes Use Roller Guides
- Servo Motor Driven Tool Magazine Movement
- Cam Roller Structure for Rotary Table
- Cam Roller Structure Pallet Exchange System
- Armor-Type Composite Inner Protection Shield
share:
Dual Swivel Rotating Worktable: Reducing Labor Costs
Equipped with a dual swivel rotating worktable, this machine allows for the simultaneous clamping of workpieces on the external worktable during the machining process. This synchronization of clamping and machining time eliminates idle operations, reduces the worktable exchange time and non-machining periods, ultimately saving time on workpiece changes. This feature enables continuous machining without interruption, significantly reducing labor costs. It offers distinct advantages for machining parts that require short processing times, frequent clamping, and high takt times, thereby greatly improving utilization efficiency.
High-Efficiency Machining with Multi-Faceted Processing
Once the workpiece is clamped on the HD50 Horizontal Machining Center, it can automatically switch tools and alter spindle speeds. The 1° indexing rotary table enables the continuous execution of milling, drilling, boring, reaming, countersinking, and tapping operations, allowing for multi-faceted machining in a single setup. The X, Y, and Z axes use high-rigidity roller linear guides, characterized by their wear resistance, low static friction coefficient, and high operating speeds. This ensures smooth low-speed feeding and eliminates creeping. The integrated reinforced supports at both ends of the X, Y, and Z-axis ball screws accommodate high-precision drive and positioning. Cooling systems for the X, Y, and Z-axis ball screws, as well as motor mounts, ensure precision stability even at high operational rates.
Cam Roller Structure Indexing Table and APC
The cam roller structure indexing table offers high precision, high transmission efficiency, high rigidity, wear resistance, and low thermal displacement. It maintains great precision retention and has a long service life. The APC (Automatic Pallet Changer) employs high-precision tapered positioning pins paired with a hydraulic amplification locking mechanism, providing strong clamping force to ensure stable support for the worktable during cutting processes.
High-Speed Operations Reduce Non-Cutting Time
Rapid Feed Rates: 48 m/min (X, Y, Z axes)
Servo Motor-Driven Tool Magazine Rotation: Achieves faster tool search speeds, reducing the time required.
Tool Change Time: 2.0 seconds (Tool-to-Tool), 4.4 seconds (Chip-to-Chip)
Indexing Table Rotation Time: 2 seconds (for 90-degree index)
APC Exchange Time: 13 seconds
| Specification items | HD500 | |
|---|---|---|
| Travel | X travel | 800mm |
| Y travel | 730mm | |
| Z travel | 800mm | |
| Spindle center to table surface | 50mm ～780mm | |
| Spindle nose to table center | 150mm ～950mm | |
| Working table | Table Size | 500mm×500mm |
| Max. workpiece size | Φ800mm×900mm | |
| Table load | 500kg | |
| Shape of the pallet | M16×P2 (100mm pitch at 24 places) |
|
| Pallet indexing | 0.001° | |
| Max. table rotation speed | 40 | |
| Electric spindle | Rated power of built-in coil | 15kW |
| Rated torque of built-in coil | 95.5Nm | |
| Spindle speed | 50～10000rpm | |
| Spindle speed stages | 2 stages (electric type) | |
| Spindle taper | No.40 | |
| Feed rate | X/Y/Z rapid feed | 48000mm/min |
| X/Y/Z cutting feed | 1mm～48000mm/min | |
| Automatic tool changer | Toolholder type | No.40 |
| Tool Magazine capacity | 40 | |
| Max. tool diameter/ length (from the mark)/mass |
Φ80mm/360mm/8kg | |
| Max. tool diameter(Adjacentvacant) | Φ150mm | |
| Tool selection method | Random method /Shortest path |
|
| Tool change time (tool to tool) | 1.5sec | |
| Automatic pallet exchange | Number of pallets | 2 |
| Pallet changing method | Rotary | |
| Pallet changing time | 13.0sec | |
| Required power source | Power source | 55kVA(50Hz) |
| Air source (pressure/capacity) | 0.5Mpa ～0.9Mpa (5 ～9kgf/cm)/210L/min² |
|
| Machine dimensions | Machine height | 2950mm |
| Floor space | 2650mm×5650mm | |
| Machine weight | 13400kg | |
| No. | Item | Quantity | Brand | Remarks |
|---|---|---|---|---|
| 1 | FANUC OI-MF Numerical Control System |
1 set | FANUC | standard |
| 1.1 | Absolute Position Detection (X, Y, Z axis) |
3 set | FANUC | standard |
| 1.2 | USB Interface | 1 set | standard | |
| 1.3 | LAN Interface | 1 set | standard | |
| 1.4 | SD Memory Card Interface | 1 set | FANUC | standard |
| 1.5 | Handheld Pulse Generator | 1 set | FANUC | standard |
| 1.6 | Power Transformer | 1 set | standard | |
| 1.7 | Electrical Control System (contactor, relay module) |
1 set | SCHNEIDER | standard |
| 1.8 | Rigid Tapping | standard | ||
| 1.9 | Safety Protection (manual operation-safety door lock) |
OMRON | standard | |
| 2 | The Machine Tool Works Light | 2 set | YIHUA | standard |
| 2.1 | Ball Screw (X, Y, Z axis) —R45-16K5-FDC |
3 set | HIWIN | standard |
| 2.2 | Ball Screw Bearings (X, Y, Z Axis) —35TAC72-P4 |
6 set |
NSK |
standard |
| 2.3 | Ball Screw Center Cooling (X, Y, Z axis) |
3 set | CHNCIT | standard |
| 2.4 | Motor Block Cooling (X, Y, Z axis) | 3 set | CHNCIT | standard |
| 2.5 | Roller Linear Guides (X, Y, Z axis) —RGW45HC |
3 set | SCHNEEBERGER | standard |
| 2.6 | NC Table — 500X500 (double pallet) | 1 set | Gutian | standard |
| 2.7 | Double Pallet Exchange System | 1 set | Gutian | standard |
| 2.8 | Built-in motor — 15KW/22KW Front 4 Rear 2 Ball Screw Bearing Configuration 7016CEGA/HCP4A —7012CEGA/HCP4A Built-in Spindle (BBT40) |
1 set |
VYU CHENG |
standard |
| 2.9 | Spindle Cooling Unit | 1 set | standard | |
| 2.10 | Spindle Center Blowing (when the spindle tool changes) |
1 set | standard | |
| 2.11 | Spindle Air Curtain Protection | 1 set | standard | |
| 2.12 | Spindle Ring Spray | 1 set | standard | |
| 2.13 | Spindle Center Outlet And High-pressure System |
1 set | standard | |
| 2.14 | 40-disc Tool Changer | 1 set | RELIB | standard |
| 2.15 | Automatic lubrication system (X, Y, Z axis) |
１ set | HEGU | standard |
| 2.16 | Telescopic Shields (X, Y, Z axis) | 3 set | standard | |
| 2.17 | Horizontal Adjustment Kit | 1 set | CHNCIT | standard |
| 3 | Enclosed Coolant Splash Protection (outer shield) |
1 set | CHNCIT | standard |
| 4 | Double Pallet Exchange Safety Guard |
1 set | CHNCIT | standard |
| 5 | Cutting Cooling System (water pump, piping, tank) |
1 set | CHNCIT | standard |
| 6 | Water Pump CBK4-50/5X3 | standard | ||
| 7 | Screw And Spindle Cooling System | 1 set | standard | |
| 8 | Pneumatic System | 1 set | SMC | standard |
| 9 | Hydraulic System | 1 set | 7OCEAN | standard |
| 10 | Screw Chip Removal System | 2 set | standard | |
| 11 | Chain Chip Removal System/ Scraper Chip Removal System |
1 set | standard | |
| 12 | Hand-held Air Guns For Cleaning | 2 set | standard | |
| 13 | Hand-held Water Guns For Cleaning | 1 set | standard | |
| 14 | Machine Adjustment Tools | 1 set | standard | |
| 15 | Machine Tool Manuals | 1 set | standard | |
| 16 | Machine Tool Accuracy Inspection Certificate |
1 set | standard |
