H800 High Speed Heavy Horizontal Machining Center
Horizontal Machining Center Feature:
- High-speed, high-rigidity structural design
- Optimal space utilization and user-friendly operation
- High production efficiency with great chip evacuation
- High-speed, high-precision performance control system
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High-Performance Spindle
Spindle Center Air Blow: Keeps the tool holder clean, enhancing machining accuracy.
Spindle Air Curtain Protection: Prevents dust from entering the spindle bearings, extending the lifespan of the spindle.
Integrated Nozzles Around the Spindle: This design eliminates the need to adjust a single nozzle when machining complex shapes, providing consistent cooling and cleaning.
Guideways and Ball Screws
Three-Axis Guideways: Utilizes German SCHNEEBERGER R55 high-speed heavy-duty linear guideways, offering high rigidity, high load capacity, high speed, and low thermal deformation.
Three-Axis Ball Screws: Employs Japanese THK SBN50X ultra-high-speed, ultra-quiet ball screws, with a DN value up to 2,200,000, ensuring low noise, minimal thermal rise, high speed, and rigidity.
Control System
High-Performance Control System: Equipped with the FANUC Series Oi-MD, providing high precision, increased productivity, and enhanced safety in machining processes.
Expandable Memory: The control system supports CF card integration, allowing for increased external memory capacity.
Comprehensive Error Compensation: Various error compensation features enable high-precision machining, minimizing deviations and enhancing accuracy.
Oil-Water Separator
Efficient Oil-Water Separation: Prolonged oil contamination in the coolant tank can lead to deterioration and odors. The separator effectively removes oil contamination, keeping the coolant tank clean.
Tool Magazine
Horizontal Machining Center Tool Magazine: Features a cam-dividing mechanism with high precision and low failure rates. The separated tool claws ensure quick tool changes with stable performance and easy maintenance. Its modular design allows for customization based on the specific production needs of the customer.
Electrical Cabinet
Sealed Electrical Cabinet: Prevents oil mist and water vapor from entering, protecting electrical components from moisture and potential short circuits or damage.
Pneumatic System
External Pneumatic System: The air compression system is mounted externally on the protective casing, making it easy to manage and maintain.
Lubricator Positioning: Designed for convenient oil addition, the lubricator is positioned away from electrical components to ensure safety and ease of use.
| Project | Unit | H800 | |
|---|---|---|---|
Workbench | Table size | mm | 800*800 |
| Pallet indexing | （°） | 1（optional 0,001，5） | |
| T-slot | mm | 160*22*5 | |
| Max. swing diameter | mm | Φ1600 | |
| Table load | kg | 2000 | |
Travel | X/Y/Z travel | mm | 1250/800/1000 |
| Spindle nose to table center | mm | 200-1200 | |
| Spindle center to table surface | mm | 50-850 | |
Spindle | Spindle taper | BT50 | |
| Spindle speed | rpm | 6000 | |
| Spindle bearings | mm | 5 rows of 7020 bearings (3 front – 2 rear layout) | |
| Spindle torque(Rated/Peak) | N.m | 143/263 | |
| Feed Rate | X/Y/Z cutting feed | mm/min | 20000 |
| X/Y/Z rapid feed | mm/min | 10000 | |
| Accuracy | Positioning accuracy | mm | ≤0.008 |
| Repeat positioning accuracy | mm | ≤0.005 | |
Automatic Tool Change System | Tool Magazine capacity | T | MAS BT No.50 |
| Tool Magazine capacity | (pcs) | 24（standard） /40（optional） | |
| Max. tool diameter | mm | Φ120(Φ250 oval space) | |
| Max. tool length | mm | 400 | |
| Max. tool weight | kg | 20 | |
| Tool change time | S | 4.75 | |
| Spindle Motor | Belt spindle motor | kw | 15/18.5 |
Other | Supply Voltage | 380V±10% three-phase four-wire system | |
| Supply frequency | Hz | 50+1% | |
| Power requirement | kva | 50 | |
| Air source pressure/flow | Mpa/L/min | 0.5-0.8/600 | |
| Machine weight | kg | 4430*5770*3670 | |
| Machine size | mm | 16800 | |
| Item | Specification | Brand Origin | Brand | |
|---|---|---|---|---|
| Control system | 0I-MF (with tip following) | Japan | FANUC | |
| Spindle Motor | ßil12/12000 | |||
Servo Motor | X-axis | ßis30/2000 | ||
| Y-axis | ßis30B/2000 | |||
| Z-axis | ßis30/2000 | |||
| A-axis | ßis22/2000 | |||
| B-axis | ßis12/3000 | |||
| Ball Screw | X-axis/Y-axis/Z-axis | 40 | Taiwan | PMI |
| Linear Guide | X-axis/Y-axis/Z-axis | 45 | Taiwan | HIWIN/PMI |
| Screw Coupler | X-axis/Y-axis/Z-axis | BK3/Φ28-Φ35 | Taiwan | JANETECH |
| Ball Screw Bearing | Japan | NACHI | ||
| Spindles | BT40/12000rpm | Taiwan | POSA | |
| Tool Magazine | BT40/24T | Taiwan | RELIB | |
| Five-Axis Rotary Table | FHR-400CF | Taiwan | TJR | |
| Transformer | 30KWA | Joint Venture | LUHO | |
| Cooling Pump | CBK 4-50/5 | Taiwan | STAIRS | |
| Electrical Components | France | SCHNEIDER | ||
| Pneumatic Components | Japan | SMC | ||
| Lubrication System | China-Japan Joint Venture | HEGU | ||
| Telescopic Cover | Taiwan | ETEK | ||
| Chip Conveyor | Rear Chip Flush | China | XM | |
