HD500 Double Exchange Worktable Horizontal Machining Center

HD500 Double Exchange Worktable Horizontal Machining Center

     Horizontal Machining Center Feature:
  • High-Performance Built-in Spindle (Electric Spindle);
  • Optional Spindle Center Water Outlet;
  • Spindle Water Cooling Function;
  • Hollow Cooling of X, Y, Z Axes Ball Screws and Motor Base Cooling;
  • X, Y, Z Axes Use Roller Guides
  • Servo Motor Driven Tool Magazine Movement
  • Cam Roller Structure for Rotary Table
  • Cam Roller Structure Pallet Exchange System
  • Armor-Type Composite Inner Protection Shield

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Dual Swivel Rotating Worktable: Reducing Labor Costs

Equipped with a dual swivel rotating worktable, this machine allows for the simultaneous clamping of workpieces on the external worktable during the machining process. This synchronization of clamping and machining time eliminates idle operations, reduces the worktable exchange time and non-machining periods, ultimately saving time on workpiece changes. This feature enables continuous machining without interruption, significantly reducing labor costs. It offers distinct advantages for machining parts that require short processing times, frequent clamping, and high takt times, thereby greatly improving utilization efficiency.

High-Efficiency Machining with Multi-Faceted Processing

Once the workpiece is clamped on the HD50 Horizontal Machining Center, it can automatically switch tools and alter spindle speeds. The 1° indexing rotary table enables the continuous execution of milling, drilling, boring, reaming, countersinking, and tapping operations, allowing for multi-faceted machining in a single setup. The X, Y, and Z axes use high-rigidity roller linear guides, characterized by their wear resistance, low static friction coefficient, and high operating speeds. This ensures smooth low-speed feeding and eliminates creeping. The integrated reinforced supports at both ends of the X, Y, and Z-axis ball screws accommodate high-precision drive and positioning. Cooling systems for the X, Y, and Z-axis ball screws, as well as motor mounts, ensure precision stability even at high operational rates.

Cam Roller Structure Indexing Table and APC

The cam roller structure indexing table offers high precision, high transmission efficiency, high rigidity, wear resistance, and low thermal displacement. It maintains great precision retention and has a long service life. The APC (Automatic Pallet Changer) employs high-precision tapered positioning pins paired with a hydraulic amplification locking mechanism, providing strong clamping force to ensure stable support for the worktable during cutting processes.

High-Speed Operations Reduce Non-Cutting Time

Rapid Feed Rates: 48 m/min (X, Y, Z axes)
Servo Motor-Driven Tool Magazine Rotation: Achieves faster tool search speeds, reducing the time required.
Tool Change Time: 2.0 seconds (Tool-to-Tool), 4.4 seconds (Chip-to-Chip)
Indexing Table Rotation Time: 2 seconds (for 90-degree index)
APC Exchange Time: 13 seconds

Specification itemsHD500
TravelX travel800mm
Y travel730mm
Z travel800mm
Spindle center to table surface50mm ~780mm
Spindle nose to table center150mm ~950mm
Working tableTable Size500mm×500mm
Max. workpiece sizeΦ800mm×900mm
Table load500kg
Shape of the palletM16×P2
(100mm pitch at 24 places)
Pallet indexing0.001°
Max. table rotation speed40
Electric spindleRated power of built-in coil15kW
Rated torque of built-in coil95.5Nm
Spindle speed50~10000rpm
Spindle speed stages2 stages (electric type)
Spindle taperNo.40
Feed rateX/Y/Z rapid feed48000mm/min
X/Y/Z cutting feed1mm~48000mm/min
Automatic tool changerToolholder typeNo.40
Tool Magazine capacity40
Max. tool diameter/
length (from the mark)/mass
Φ80mm/360mm/8kg
Max. tool diameter(Adjacentvacant)Φ150mm
Tool selection methodRandom method
/Shortest path
Tool change time (tool to tool)1.5sec
Automatic pallet exchangeNumber of pallets2
Pallet changing methodRotary
Pallet changing time13.0sec
Required power sourcePower source55kVA(50Hz)
Air source (pressure/capacity)0.5Mpa ~0.9Mpa
(5 ~9kgf/cm)/210L/min²
Machine dimensionsMachine height2950mm
Floor space2650mm×5650mm
Machine weight13400kg
No.ItemQuantityBrandRemarks
1FANUC OI-MF Numerical
Control System
1 setFANUCstandard
1.1Absolute Position Detection
(X, Y, Z axis)
3 setFANUCstandard
1.2USB Interface1 setstandard
1.3LAN Interface1 setstandard
1.4SD Memory Card Interface1 setFANUCstandard
1.5Handheld Pulse Generator1 setFANUCstandard
1.6Power Transformer1 setstandard
1.7Electrical Control System
(contactor, relay module)
1 setSCHNEIDERstandard
1.8Rigid Tappingstandard
1.9Safety Protection (manual
operation-safety door lock)
OMRONstandard
2The Machine Tool Works Light2 setYIHUAstandard
2.1Ball Screw (X, Y, Z axis)
—R45-16K5-FDC
3 setHIWINstandard
2.2Ball Screw Bearings
(X, Y, Z Axis)
—35TAC72-P4

6 set

NSK

standard
2.3Ball Screw Center Cooling
(X, Y, Z axis)
3 setCHNCITstandard
2.4Motor Block Cooling (X, Y, Z axis)3 setCHNCITstandard
2.5Roller Linear Guides (X, Y, Z axis)
—RGW45HC
3 setSCHNEEBERGERstandard
2.6NC Table — 500X500 (double pallet)1 setGutianstandard
2.7Double Pallet Exchange System1 setGutianstandard
2.8Built-in motor — 15KW/22KW
Front 4 Rear 2 Ball Screw Bearing Configuration
7016CEGA/HCP4A
—7012CEGA/HCP4A
Built-in Spindle (BBT40)


1 set


VYU CHENG


standard
2.9Spindle Cooling Unit1 setstandard
2.10Spindle Center Blowing
(when the spindle tool changes)
1 setstandard
2.11Spindle Air Curtain Protection1 setstandard
2.12Spindle Ring Spray1 setstandard
2.13Spindle Center Outlet
And High-pressure System
1 setstandard
2.1440-disc Tool Changer1 setRELIBstandard
2.15Automatic lubrication
system (X, Y, Z axis)
1 setHEGUstandard
2.16Telescopic Shields (X, Y, Z axis)3 setstandard
2.17Horizontal Adjustment Kit1 setCHNCITstandard
3Enclosed Coolant Splash
Protection (outer shield)
1 setCHNCITstandard
4Double Pallet Exchange
Safety Guard
1 setCHNCITstandard
5Cutting Cooling System
(water pump, piping, tank)
1 setCHNCITstandard
6Water Pump CBK4-50/5X3standard
7Screw And Spindle Cooling System1 setstandard
8Pneumatic System1 setSMCstandard
9Hydraulic System1 set7OCEANstandard
10Screw Chip Removal System2 setstandard
11Chain Chip Removal System/
Scraper Chip Removal System
1 setstandard
12Hand-held Air Guns For Cleaning2 setstandard
13Hand-held Water Guns For Cleaning1 setstandard
14Machine Adjustment Tools1 setstandard
15Machine Tool Manuals1 setstandard
16Machine Tool Accuracy
Inspection Certificate
1 setstandard

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